Compact single layer 686 roll forming machine saves 40% workshop space while maintaining 20m/min production speed. Handles 0.3-0.8mm materials, CE/ISO certified. Ideal for small workshops!
Compact Single Layer 686 Roll Forming Machine: Maximizing Production in Limited Spaces
The Space Optimization Challenge in Metal Forming
Workshop space constraints often limit production capacity expansion for growing metal fabrication businesses. Traditional roll forming machines require significant floor area, making them unsuitable for small and medium-sized workshops. The compact single layer 686 roll forming machine solves this fundamental challenge by delivering full-scale production capabilities in a space-efficient design.This innovative machine combines the proven performance of the 686 profile with a streamlined single-layer structure, enabling manufacturers to achieve industrial-grade output while optimizing their valuable floor space. With a production speed of 20 meters per minute and precision engineering, this compact solution is revolutionizing small-scale metal fabrication.
Technical Specifications: Power in Compact Design
Core Machine Parameters
- Machine Model: 686 Single Layer Compact Type
- Production Speed: 20 m/min (adjustable)
- Material Thickness: 0.3-0.8mm steel coils
- Feeding Width: 1000mm maximum
- Power System: 5.5KW high-efficiency motor
- Control System: Imported brand PLC with touchscreen
- Machine Dimensions: 5600×1500×1500mm (compact footprint)
- Weight: 3000kg (stable operation)
Precision Engineering Components
- Roller Material: 45# chromium-plated steel (HB220-250 hardness)
- Cutting Blades: Cr12 advanced steel for durability
- Main Frame: 300-450H steel construction
- Uncoiler: 5-ton manual decoiler system
- Base Frame: 360H steel for vibration resistance
Space-Saving Advantages for Your Workshop
Compared to Traditional Machines
| Parameter | Traditional Machine | Compact 686 Machine |
|---|---|---|
| Floor Space | 8-10m² required | 4.8m² (40% space saving) |
| Installation | Complex foundation needed | Simple floor mounting |
| Operation Area | Large clearance required | Compact work envelope |
| Layout Flexibility | Limited positioning options | Multiple layout configurations |
Operational Benefits
- Space Efficiency: 40% reduction in floor space requirements
- Easy Integration: Fits into existing production lines seamlessly
- Quick Installation: Reduced setup time and costs
- Flexible Layout: Can be positioned against walls or in corners
Technical Performance Metrics
Production Capabilities
- Daily Output: Up to 9,600 linear meters (8-hour operation)
- Material Utilization: 98.5% efficiency with precision cutting
- Profile Consistency: ±0.1mm dimensional accuracy
- Quick Changeover: 2-3 hours for profile adjustments
Quality Assurance Features
- Precision Guidance: Laser alignment for accurate material feeding
- Automatic Lubrication: Ensconsistent roller performance
- Real-time Monitoring: PLC system tracks production parameters
- Safety Systems: Emergency stop and overload protection
Ideal Applications and Industries
Target Market Segments
- Small Manufacturing Workshops: Limited space, growing businesses
- Specialty Fabricators: Custom profile producers
- Research & Development: Prototype development facilities
- Educational Institutions: Training and technical education
Specific Applications
- Roofing Panel Production: 686 profile for construction
- Partition Systems: Office and industrial partitions
- Furniture Components: Metal frames and structural elements
- Display Systems: Retail and exhibition structures
Investment Analysis: High ROI in Compact Package
Cost-Benefit Breakdown
- Machine Investment: 8,000−9,500 (quantity dependent)
- Space Savings: 200−400/month in reduced rental costs
- Production Increase: 25-35% higher output than manual methods
- Payback Period: 4-6 months for most operations
Operational Cost Comparison
| Cost Factor | Manual Production | Compact 686 Machine |
|---|---|---|
| Labor Cost | 3 operators @ $15/hour | 1 operator @ $15/hour |
| Material Waste | 8-12% | 1.5-2.5% |
| Energy Consumption | $80/month | $45/month |
| Maintenance | $150/month | $80/month |
Quality Certifications and Compliance
Our compact single layer 686 roll forming machine meets international standards:
- CE Certification: European safety compliance
- ISO Quality Standards: Manufacturing excellence
- Performance Testing: 72-hour continuous operation validation
- Warranty Coverage: 1-year comprehensive warranty
Customization and Support Services
Tailored Solutions
- Profile Customization: Adaptable for specific 686 variations
- Control Upgrades: Advanced PLC options available
- Accessory Integration: Decoiler and stacking systems
- Speed Enhancements: Higher production rate configurations
Comprehensive Support
- Installation Services: On-site setup by experienced engineers
- Operator Training: 3-day comprehensive training program
- Maintenance Planning: Scheduled service protocols
- Spare Parts: Guaranteed availability of critical components
Global Success Stories
Case Study: Italian Metal Workshop
A family-owned workshop in Italy increased production capacity by 60% without expanding their facility by implementing our compact 686 machine, achieving full ROI within 5 months.
Case Study: US Specialty Fabricator
A California-based fabricator reduced their operational costs by 35% while improving product consistency, allowing them to compete with larger manufacturers.
Frequently Asked Questions
Q: What’s the minimum workshop space required?A: The machine requires only 4.8m² of floor space, plus approximately 2m for material handling and operation.Q: Can the machine handle aluminum materials?A: Yes, the machine processes both steel and aluminum coils within the 0.3-0.8mm thickness range.Q: How often does maintenance need to be performed?A: Daily lubrication checks, weekly inspections, and comprehensive service every 1,500 operating hours.Q: Is technical support available internationally?A: Yes, we provide remote support and have service partners in major industrial regions worldwide.
Ready to Optimize Your Workshop Space?
Our compact single layer 686 roll forming machine delivers industrial performance in a space-efficient design. Whether you’re expanding your capabilities or optimizing existing space, this machine provides the perfect balance of performance and footprint efficiency.Contact us today for:
- Space optimization analysis
- Customized configuration advice
- ROI calculation for your specific operation
- Live video demonstration