Professional flat steel hoop forming machine produces metal straps & hoops with ±0.5mm precision. Flat Steel Hoop Forming Machine 400kN pressure, PLC control, 15-25pcs/min output. CE/ISO certified. Free quote!
Flat Steel Hoop Forming Machine: Automated Metal Strap Fabrication Solution
Revolutionizing Metal Hoop Production with CNC Technology
In construction, plumbing, and industrial applications, metal straps and hoops are essential components for piping systems, seismic restraints, and structural supports. Traditional manual fabrication methods are labor-intensive, time-consuming, and inconsistent. The Flat Steel Hoop Forming Machine represents a technological breakthrough in metal strap manufacturing, offering precision-engineered solutions for fabricators and construction material suppliers.
This fully automated production system transforms flat steel strips into high-precision hoops, clamps, and restraints with exceptional accuracy. With advanced PLC control and robust construction, it ensures every component meets stringent quality standards and application requirements.
Technical Specifications: Precision Engineering for Industrial Applications
Core Machine Parameters
| Parameter | Specification |
|---|---|
| Model Number | HW-7000 |
| Nominal Pressure | 400kN |
| Motor Power | 7kW |
| Operating Voltage | 380V/3Phase/50Hz |
| Forming Tolerance | ±0.5mm |
| Production Speed | 15-25 pieces/minute |
| Machine Weight | 2000kg |
| Control System | PLC with Touchscreen Interface |
| Material Thickness | 1.0-4.0mm |
| Strip Width Range | 20-100mm |
Advanced Technical Features
- High-Precision Forming: Maintains ±0.5mm dimensional accuracy consistently
- Multi-Station Tooling: Simultaneous punching, bending, and forming operations
- Material Versatility: Handles mild steel, stainless steel, galvanized iron
- Programmable Recipes: Store multiple design configurations for quick changeover
- Safety Systems: Emergency stop, overload protection, and integrated safety guards
Key Advantages for Metal Fabricators
Production Efficiency Analysis
| Production Aspect | Manual Fabrication | Automated Hoop Forming Machine |
|---|---|---|
| Production Rate | 20-30 pieces/hour | 900-1500 pieces/hour |
| Labor Requirement | 3-4 skilled workers | 1 operator (monitoring) |
| Quality Consistency | Variable (±2-3mm tolerance) | Consistent (±0.5mm tolerance) |
| Material Utilization | 85-90% | 95-98% |
| Setup Time | 30-45 minutes | 2-5 minutes |
Quality and Operational Benefits：Flat Steel Hoop Forming Machine
- Consistent Output: Eliminates human error in bending and punching operations
- Reduced Labor Costs: One operator can manage multiple machines
- Minimal Material Waste: Precision cutting and forming optimize material usage
- Quick Changeover: Digital programs switch between different hoop designs in minutes
- Traceability: Production data recording for quality assurance and compliance
Applications Across Industries
Construction and Plumbing
- Pipe Support Systems: Fabricate pipe clamps, hangers, and supports
- Seismic Restraints: Produce earthquake-resistant piping supports
- HVAC Systems: Create ductwork supports and hanging systems
- Electrical Conduit Supports: Manufacture conduit clamps and straps
Industrial Manufacturing
- Equipment Manufacturing: Produce machinery guards and protective covers
- Material Handling: Create strapping and bundling solutions
- Storage Systems: Fabricate shelf supports and rack components
- Custom Fabrication: Manufacture specialized metal straps for unique applications
Flat Steel Hoop Forming Machine：Investment Analysis: Maximizing ROI
Cost-Benefit Breakdown：Flat Steel Hoop Forming Machine
- Machine Investment: 10,500−13,500 (configuration dependent)
- Daily Production Capacity: 7,200-12,000 pieces (8-hour shift)
- Labor Cost Reduction: 45,000−60,000 annually
- Material Savings: 5-8% higher yield through optimized processing
- Quality Improvement: Near-zero rejection rates
- Payback Period: 3-6 months for most operations
Operational Cost Comparison
| Cost Factor | Traditional Workshop | Automated Production |
|---|---|---|
| Labor Cost | $25-35 per hour | $8-12 per hour |
| Energy Consumption | $15-20 daily | $8-12 daily |
| Material Waste | 10-15% | 2-5% |
| Maintenance | $200 monthly | $120 monthly |
Quality Assurance and Certification
Our Flat Steel Hoop Forming Machine meets international standards:
- CE Certification: Complies with European machinery safety directives
- ISO Quality Management: Manufacturing process excellence
- Performance Testing: 72-hour continuous operation validation
- Warranty Coverage: 3-year comprehensive warranty on all components
Technical Support and Service：Flat Steel Hoop Forming Machine
Comprehensive Support Package
- Installation Service: On-site setup by experienced engineers
- Operator Training: 3-5 day comprehensive training program
- Maintenance Planning: Scheduled service protocols and spare parts support
- Technical Support: Remote diagnostics and troubleshooting assistance
Customization Services
- Tooling Design: Custom dies for specific hoop profiles and sizes
- Software Programming: Customized CNC programs for unique applications
- Material Handling: Integration with decoilers and stacking systems
- Automation Upgrades: Additional automation features for specific needs
Frequently Asked Questions
Q: What materials can the machine process? A: The machine handles mild steel, stainless steel, galvanized iron, and other metals with thickness from 1.0mm to 4.0mm.
Q: How quickly can we change between different hoop sizes? A: Most size changes take 2-5 minutes using the digital interface to select different programmed recipes.
Q: What’s the maximum production capacity? A: The machine can produce 15-25 pieces per minute, depending on the complexity of the hoop design.
Q: Do you provide training for operators? A: Yes, we provide comprehensive training covering operation, maintenance, and troubleshooting.
Ready to Transform Your Metal Strap Production?
Our Flat Steel Hoop Forming Machine delivers industrial-grade performance for metal strap and hoop manufacturing. With precision engineering and robust construction, this investment will enhance your production capabilities and profitability.
Contact us today for:
- Customized machine configuration
- Live video demonstration
- Detailed ROI analysis
- Shipping and installation information